The high-end economy lines GSN & GFE combine high performance with economic efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The entire needle bearing has been especially made to reach high torques that beat the competition for units of the same size. All planetary carriers are manufactured as a cage created from solid material. This increases silent operating characteristics while at the same time improving positioning accuracy and reducing backlash. Yet another shaft sealing band ensures maximum dirt and splash water security relative to protection class IP65 in every lines.
One method to reduce backlash is to use precision gears. The concentrate on production in precision gears is certainly tighter tolerances, so all over the gear is a tighter, more specific fit. And the tighter match means less play in the gear teeth, which may be the trigger of backlash in the first place. Of training course, precision gears are more costly, but if the application calls for high accuracy, after that precision gearing could be the way to go.
From a gear design perspective, an easy way to lessen backlash is to make sure the teeth mesh tightly together. That is typically carried out by shortening the guts distance between gears. As for pre-loading, this could be done using a spring mechanism to carry the gears firmly set up. This also eliminates the enjoy between the gear teeth and therefore eliminates backlash.
Of course, the type of gears used may also have a large impact on the amount of backlash. So for instance, some gear types such as stress wave gears, or harmonic gear drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage is certainly dimensionally smaller compared to the result stage. Its short design makes the GSD range the perfect high-end gearbox for space restricted applications. The low standard backlash of the GSD series makes it an ideal fit for highly dynamic applications where highest positioning and quickness accuracy is necessary. The flange result produces highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or higher. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL line offer the same advantages as the GSB line; the right angle shape makes the GSBL series an ideal match for all dynamic applications where space is limited.