Higher Capacity CZPT Briquette Press With Strong Structure
Dry granulation can be conducted underneath this method: the powder is squeezed between two counter-rotating rollers to produce a constant sheet or ribbon of materials.
DH sequence dry roll press granulator adopts dry rolling technology to compress the powdery resources with moisture content material ≤1% into items or tablets, then heading through the procedures of breaking into granules and screening to make the lump materials into granules that fulfill the needs of application. Dry roll press granulator largely is dependent on the fashion of external stress to power the materials heading via the hole among two fairly turning rollers to compress into laminar particles. For the duration of system of roller urgent, the true density of supplies can improve 1.five~three times as a result reaching specified calls for of granular toughness.
Working Basic principle:
1). Use belt scales to weigh each raw substance in accordance to formula.—Batching system
2). Use mixer to the uncooked material for far more uniform feeding.—Mixer
3). Use bucket elevator elevate the materials up to the silo.—-Bucket elevator and Silo
four). The DH Collection COMPACTOR compress the raw material by double rollers, it mainly based on the mechanical pressure to compress the dry powder, so the hardness of granular is quite substantial.———DH SERIES compactor (such as three areas: dosage screw feeder, forced feeder and flaking equipment.)
5). Then we get the bar shape products.
six). So we want a crusher to crush the bar condition products into 2-4mm irregular granules.—-Crusher (you can make a decision the dimensions of granules, we will style the size of crusher mesh.)
7). Last but not least, we will use rotary display to sieve the final items, the unqualified products, this kind of as dust, huge granular and quite tiny granular will be recycled for the next time granulation approach. You will get the certified 2-4mm irregular shape granules successfully.——–Rotary Display
8). Following we use the 2nd time rotary screen, the function is we want to get better consequence of irregular form granules right after 2nd time screening, the visual appeal of irregular shape granular will seems to be far more stunning. ——-2nd Time Rotary Monitor (if you don’t require this, you can delete this approach.)
nine).Right after next sieve, the granule enter into the rotary drum for coating.You can spray some liquid or powder on the floor of the particles to keep away from clumping.——-Coating equipment
nine). The very last stage is packaging device. This device will assist you pack the final granular into bags. —You can select 25-50kg/bag Packaging Equipment or TON-deal equipment(800-1000kg/bag)
ten). Workshop dusts mostly occur from the crusher, screening and discharging port of bucket elevator, in get to successfully get rid of the dust, this approach uses two phases of dust elimination. A cyclone dust collector is employed to get rid of the larger particle dust, and then the bag dust filter is employed to get rid of the residual dust. The dust from the dust collector will return to the granulation procedure by scraper conveyor.—— Dust amassing method.
Peripheral equipments for granulation line
In addition to the pellet device,we can also supply the complete supporting equipment of granulating procedure to aid you finish the granulating considerably much better.
These kinds of as the mixer,feeding device,the crush equipment,the screening device,drying/cooling machine,conveyor and so on.
one) Granular strength can be modified by modifying the strain of roller, handle strength of ultimate merchandise.
two) Cycle operations to obtain steady manufacturing. Higher yield of concluded merchandise.
3) Resources are pressure to compress molding by mechanical strain, without any additives, the product’s purity is guaranteed.
four) Dry powders are granulated directly with out follow-up drying method, the present manufacturing procedure is easy to convergence & transformation.
5) A wide selection of uncooked materials can be employed, granular toughness can be freely altered in accordance to distinct materials.
six) Compact construction, effortless upkeep, easy procedure, limited procedure, minimal vitality usage, substantial efficiency, minimal failure fee.
7) Control environmental pollution, minimize squander and powder packaging costs, and enhance merchandise transportation capability.
8) Feeding unit adopts frequency adjustment handle, higher automation ,one can handle multi-device, has the characteristics of reduced labor depth and extended term constant operation,and many others.
|Valid usable width (mm)||one hundred seventy-230||190-280||290-330||420||500|
|Roller speed (rpm)||10-twenty five||10-25||10-25||nine-sixteen||8.5-14.5|
|Max rolled sheet thickness (mm)||eight||12||16||twenty five||36|
|Rolled sheet output*(kg/h)||1300-2300||2500-3500||5000-7000||12000-16000||22000-38000|
|Finished product output (kg)||900-1300||1800-2500||3500-4000||6000-8000||12000-16000|
|Granular measurement (mm)||2-five||2-five||two-five||two-five||two-5|
|Major unit electrical power (KW)||thirty-37||55-seventy five||ninety-a hundred and ten||220-250||400|
|Whole installed potential (KW)||fifty five||90||175||400||850|
|Exterior dimension (mm)||2350×2000×2600||2600×2200×2900||3600×2800×3200||5000×3800×4100||7000×5000×6000|
|Overall bodyweight (t)||7||ten||21||forty six||seventy five-85|
Good results situations:
Granulation line with once-a-year generation of one hundred fifty thousand tons big granules
CZPTtity: 6 sets of DH650
Brand name: CZPT
Dsigned 6 sets of DH650 granulation procedure plan for Ammonium sulphate plant of Belarus, and has been put into generation.
Granulation line with Potassium sulphate big granule of 30 tons/hour.
CZPTtity: 4 sets of DH850
Dsigned four sets of DH850 granulation method program for potassium sulphate plant of russia, and has been place into manufacturing.
Granulation line with Potassium fertilizer granule of 200 tons/working day.
CZPTtity: 5 sets of DH650
Dsigned 5 sets of DH650 granulation procedure software for potassium fertilizer plant of bolivia, and has been place into production
Granulation line with Potassium sulfate of thirty tons/hour.
CZPTtity: 6 sets of DH850
Dsigned six sets of DH850 granulation approach program for potassium sulfate of SDIC, and has been place into production
Granulation line with compound fertilizer of 20 tons/hour.
CZPTtity: 2 sets of DH1050
2 sets of DH1050 granulation procedure software for compound fertilizer plant of Malaysia, and has been put into production