PCBN Cutting Tool Triangular CBN Indexable Turning Inserts for Gear

FUNIK PCBN inserts are widely utilised in processing pearlitic solid iron, large chromium and nickel alloy forged iron, hardened metal, powder metal, challenging alloy and super alloy. In the mechanical machining software of the conventional method, not only it has drastically diminished the extensive generation value, but also substantially enhanced the creation ability and efficiency for the duration of the total generation operation, and the gear investment decision is tremendously lowered at the exact same time.
 

Benefits of Funik Progressive PCBN Insert:

√ Outstanding expense performance
The support life of Funik PCBN chopping device inserts can be much more than ten occasions that of carbide insert and reduce the value of extensive chopping resource by 30%-50%. The interval time amongst the replacements of Funik CBN insert is lengthy and the insert substitute frequency is considerably less, which can significantly reduce the value on inserts.

√ Substantial machining efficiency
The machining performance of Funik PCBN reducing device inserts is 5-10 moments that of the carbide insert, which significantly improves the equipment capability and lowers the mounted expenditure of gear.

√ Superb area quality
Surface area finish and dimensional precision of machining workpiece of Funik CBN inserts can reach the grinding amount, and make turning alternatively of grinding to lessen equipment investment.

√ Sturdy universality
Funik CBN slicing resource inserts can be utilized for the two dry chopping and soaked cutting and one quality generally is ideal for machining a selection of supplies.

 

Quality and Relevant Business of Funik CBN Coating Insert

Quality Machining model Applicable industry Workpiece content Function Chopping speed
Vc(m/min)
Reducing fluid
FBK7520 C07 Finishing  CZPT disc
Equipment
Grey forged iron
Powder metallurgy
Able of the machining of numerous resources

From interrupted to constant higher speed finishing

The coating bonding strength is powerful and it can efficiently improve the life of cutting tool

600-1200

ninety-200

Dry lower or moist reduce
FBK9540 C06 Finishing Equipment
Bearing
Hardened steel Exceptional thermal security and purple hardness result in prominent dress in resistance

Substantial speed continuous finishing

The outstanding substantial temperature and dress in resistance of the coating can considerably reduce the put on of the chopping tip

180-three hundred Dry lower or wet lower
FBK9550 C06 Finishing Equipment
Bearing
Bearing metal
Cemented steel
The wear resistance and collapse resistance are fairly balanced

Medium interrupted and continuous finishing

The excellent substantial temperature and wear resistance of the coating can considerably decrease the put on of the cutting tip

a hundred-175 Dry minimize or wet reduce
FBK9560 C06 Finishing Gear
Bearing
Cemented metal Robust collapse resistance and chopping tip handling

Large interrupted ending

The outstanding high temperature and use resistance of the coating can substantially minimize the put on of the tool nose

100-200 Dry lower

Funik Tremendous Finishing CBN Coating Insert

Grade and Applicable Sector of Funik Effect-resistant CBN Strong Insert

Grade Machining model Applicable market Workpiece content
FBN7600 Rough/ Semi-ending Roll, slurry pump
CZPT disc
CZPT drum
Rolling mortar wall
Parts of compressor
Substantial nickel-chromium
Large hardness alloy forged iron
Large speed metal
Gray solid iron
High manganese metal
FBN9500 Rough/ Semi-finishing Equipment
Bearing
Mining equipment
Coal mine machinery
Hardened metal
Surface area overlaying materials
FBN9500 C06 Semi-ending/ Finishing Gear
Bearing
Mining equipment
Coal mine machinery
Hardened metal
Cemented metal
Floor overlaying materials

Funik CBN Sound Insert

Quality and Relevant Industry of Funik CBN Tipped Insert

Grade Machining design Relevant industry Workpiece materials Function
FBV7200 Finishing CZPT disc
CZPT drum
Components of compressor
Grey cast iron Employing CBN particles, with large CBN articles, superb put on resistance

Constant to interrupted higher-speed finishing to achieve substantial high quality and stable area roughness

FBV5800 Ending Equipment
Bearing
Areas of compressor
Hardened steel
Gray cast iron
Superb dress in resistance and crater wear resistance

Efficiency is very best for steady to mild interrupted finishing

FBV7200 C07 Ending CZPT disc
CZPT drum
Components of compressor
Grey cast iron The coating can attain stable and outstanding roughness in higher precision machining

The coating bonding strength is large and it can  achieve a prolonged  machining lifestyle, which is about thirty%-50% lengthier than FBV7200

FBV5800 C06 Ending Equipment
Bearing
Areas of compressor
Hardened steel
Grey cast iron
The coating increases the capacity of the insert to suppress the crater use

The coating bonding power is large and it can maintain secure machining for a lengthy time, and life is about fifty% longer than FBV5800

Funik Super Finishing CBN Tipped Insert

Production & Inspetion Procedure

Application
Funik PCBN inserts are used for turning and milling of centrifugal rolls, slurry pumps, brake discs, brake drums, rolling mortar walls, compressor elements, gears, bearings, mining machinery, coal mining equipment industries.

Package deal & CZPT

About FUNIK

Certificate

FAQ

Q1: Are you trading business or producer?
We are the world’s top company of super abrasives, pcb chopping instrument blank, pcbn reducing tool blank and superhard cutting resources given that 1988 (ISO9001/ISO14001/ISO45001 certificated).

Q2: What is your principal market place?
Our industry is mostly in Europe, The us and Asia. Now we are functioning with numerous entire world top five hundred businesses, which includes 3M, TOYOTA, GM, CZPT-Gobain, CZPT, SUMITOMO, Panasonic and Samsung and many others.

Q3: Is customization obtainable?
Indeed. We can OEM the merchandise with your needs.

This autumn: What is your supply way and shipping and delivery time?
Typically the shipping and delivery time is 1-2 months and the supply way is by air.  

Q5: Are samples offered for high quality test?
Indeed. we can offer sample for good quality check. 

PCBN Cutting Tool Triangular CBN Indexable Turning Inserts for Gear