Product Description

SongQiao LSQ-FF Series couplings are widely used in the public utility market where hydraulic oil spillage can constitute a serious safety hazard, particularly in overhead bucket hoists that are used for maintenance of high-voltage power transmission lines.These couplings are also used for quick change of hydraulic Tools in construction, railway maintenance and mining industries. The ease of cleaning makes them ideal for use in these types of hostile environments.
New valve design. it can resistance damage from high flow and the pressure of impulse that providing advanced performance.
Sleeve locking mechanism is engaged by rotating sleeve after connection. It prevents accidental disconnection when, The coupling is dragged along the ground.
Sleeve mechanism is designed to prevent dirt from entering the internal the internal mechanism and thus causing faulty operation when connecting or disconnecting. The sleeve covers the retaining ring and also incorporates a dust seal in the spring area.
Steel construction, zinc plated with yellow chromate finish.  hardened nipples and sleeves and CHINAMFG barstock construction for maximum resistance to damage from hydraulic and mechanical shock.
This Anti Blowout Nitrile/PTFE bonded seal is designed to prevent blow-out or damage during severe service conditions.
Durable ball-locking mechanism assures reliable connections ,every time. A large number of locking balls distributes the work load evenly while providing alignment and swiveling action to reduce hose torque and prolong hose life. CAUTION: These products are not not to be used as swivels. Rotation under pressure will result in excessive and premature wear.
LSQ-FF Series couplings employ flush valving when connecting or disconnecting. This means that the valves are mated together so that only small amounts of fluid can be lost during disconnection or air inclusion during reconnection.
New chrome plating treatment provides advanced anti-rust performance.
LSQ-FF series conforms to standard of ISO16571.
Compatible with CHINAMFG FE Series,FFSeries,STUCCHIA8008 Series, AEROQUIP FD89 Series and HANSENQA2900 Series.

ISO	PART NO	LS	D	HEX1	A	T
6.3	LSQ-FF-02SF	58.2	28	20	14	G1/4 NPT1/4
10	LSQ-FF-03SF	68.2	32	24	14	G3/8 NPT3/8
10	LSQ-FF-03SF	72.2	32	27	18	G1/2 NPT1/2
12.5	LSQ-FF-04SF	75	38	32	18	G1/2 NPT1/2
12.5	LSQ-FF-04SF	79	38	36	22	G3/4 NPT3/4
16	LSQ-FF-06SF	80	42	36	22	G3/4 NPT3/4
19	LSQ-FF-08SF	99.8	48	41	22	G3/4 NPT3/4
19	LSQ-FF-08SF	99.8	48	41	23.5	G1    NPT1
25	LSQ-FF-10SF	111.5	56	55	24	G1-1/4 NPT1-1/4
–	LSQ-FF-12SF	150	79.5	65	30	G1-1/2 NPT1-1/2
–	LSQ-FF-16SF	167	98.5	85	31	G2    NPT2

ISO	PART NO	LP	d	C	HEX2	A	T
6.3	LSQ-FF-02PF	49.2	16.1	15.2	20	14	G1/4 NPT1/4
10	LSQ-FF-03PF	55.8	19.7	19.5	24	14	G3/8 NPT3/8
10	LSQ-FF-03PF	59.8	19.7	19.5	27	18	G1/2 NPT1/2
12.5	LSQ-FF-04PF	72	24.5	21.6	32	18	G1/2 NPT1/2
12.5	LSQ-FF-04PF	76	24.5	21.6	36	22	G3/4 NPT3/4
16	LSQ-FF-06PF	75.5	27	21.6	36	22	G3/4 NPT3/4
19	LSQ-FF-08PF	93.8	30	29	41	22	G3/4 NPT3/4
19	LSQ-FF-08PF	93.8	30	29	41	23.5	G1    NPT1
25	LSQ-FF-10PF	90	36	34	55	24	G1-1/4 NPT1-1/4
–	LSQ-FF-12PF	112	57	38	65	30	G1-1/2 NPT1-1/2
–	LSQ-FF-16PF	123.9	73	40.5	75	31	G2    NPT2

ISO	PART NO	L	D	HEX1	HEX2	T
6.3	LSQ-FF-02	96.2	28	20	20	G1/4 NPT1/4
10	LSQ-FF-03	108.4	32	24	24	G3/8 NPT3/8
10	LSQ-FF-03	116.4	32	27	27	G1/2 NPT1/2
12.5	LSQ-FF-04	129.3	38	32	32	G1/2 NPT1/2
12.5	LSQ-FF-04	137.3	38	36	36	G3/4 NPT3/4
16	LSQ-FF-06	138	42	36	36	G3/4 NPT3/4
19	LSQ-FF-08	172.1	48	41	41	G3/4 NPT3/4
19	LSQ-FF-08	172.1	48	41	41	G1    NPT1
25	LSQ-FF-10	178	56	55	55	G1-1/4 NPT1-1/4
–	LSQ-FF-12	233.4	79.5	65	65	G1-1/2 NPT1-1/2
–	LSQ-FF-16	251.7	98.5	85	75	G2    NPT2

How do hydraulic couplings contribute to reducing vibrations and noise in hydraulic systems?

Hydraulic couplings play a crucial role in reducing vibrations and noise in hydraulic systems, providing several mechanisms that help dampen and absorb these unwanted effects. Here’s how hydraulic couplings contribute to vibration and noise reduction:

• Torsional Flexibility: Hydraulic couplings are designed with torsional flexibility, allowing them to twist and absorb torsional vibrations that may occur during operation. As the fluid flows through the coupling, it acts as a damping medium, attenuating vibrations and minimizing their transmission to the rest of the system.
• Vibration Isolation: The inherent flexibility of hydraulic couplings helps isolate vibrations between the driving and driven components of the hydraulic system. This isolation prevents vibrations from propagating through the system, reducing the overall vibration levels and promoting smoother operation.
• Shock Absorption: In systems subject to sudden changes in load or pressure, hydraulic couplings can act as shock absorbers. They cushion the impact of these shock loads, preventing them from reverberating through the system and causing noise or damage to sensitive components.
• Damping Characteristics: Hydraulic couplings, especially those utilizing a hydraulic fluid medium, exhibit excellent damping characteristics. The fluid dissipates energy by converting kinetic energy into heat energy, effectively reducing the system’s resonant vibrations and noise.
• Smooth Power Transmission: Hydraulic couplings provide smooth power transmission between the driving and driven elements. The absence of jerks or sudden changes in torque helps in minimizing vibrations and noise generation, leading to quieter operation.
• Compensation for Misalignments: Hydraulic couplings can compensate for certain misalignments between the shafts they connect. By accommodating misalignments, the couplings reduce the stress on the system components, mitigating vibrations that might arise from misalignment-induced forces.
• Elimination of Metal-to-Metal Contact: In certain couplings, the use of elastomeric or flexible elements eliminates direct metal-to-metal contact between the driving and driven shafts. This reduces transmission of vibrations and noise, resulting in a quieter system.

By incorporating these vibration and noise-reducing features, hydraulic couplings enhance the overall performance and longevity of hydraulic systems. They contribute to a more pleasant working environment by minimizing noise levels and reducing the risk of fatigue failure caused by excessive vibrations. Additionally, reduced vibrations help prevent premature wear and extend the lifespan of system components, ultimately leading to cost savings and improved efficiency in industrial applications.

How do hydraulic couplings compare to other coupling types, such as mechanical or magnetic couplings?

Hydraulic couplings, mechanical couplings, and magnetic couplings are three distinct types of couplings used in various applications to transmit power between shafts. Each type of coupling offers specific advantages and limitations, making them suitable for different scenarios. Here’s a comparison of hydraulic couplings with mechanical and magnetic couplings:

• Power Transmission:
  • Hydraulic Couplings: Hydraulic couplings transmit power using hydraulic fluid to transfer torque between connected shafts. They are well-suited for applications with varying torque demands, as the fluid medium can accommodate fluctuations and dampen shock loads.
  • Mechanical Couplings: Mechanical couplings directly connect the shafts through solid mechanical links, such as rigid couplings or flexible couplings (e.g., gear, jaw, or disc couplings). They efficiently transmit power without losses, making them suitable for high-torque applications.
  • Magnetic Couplings: Magnetic couplings use magnetic fields to transfer torque between shafts. They offer non-contact power transmission, which eliminates the need for mechanical seals, making them suitable for applications requiring hermetic sealing, such as pumps handling hazardous fluids.
• Speed and Torque:
  • Hydraulic Couplings: Hydraulic couplings can accommodate variations in speed and torque within their design limits. They offer good torque-to-inertia ratio, enabling smooth acceleration and deceleration in hydraulic systems.
  • Mechanical Couplings: Mechanical couplings maintain precise shaft alignment and have high torque capacity. However, they may not handle speed variations as effectively as hydraulic couplings.
  • Magnetic Couplings: Magnetic couplings are not suitable for high-torque applications, but they offer excellent speed control and precise torque transmission without direct contact between shafts.
• Maintenance and Wear:
  • Hydraulic Couplings: Hydraulic couplings may require periodic maintenance, such as seal replacements, to ensure proper operation. They experience wear due to fluid flow and pressure.
  • Mechanical Couplings: Mechanical couplings have mechanical wear and may require lubrication and maintenance to sustain optimal performance and prevent misalignment over time.
  • Magnetic Couplings: Magnetic couplings have minimal wear and require less maintenance due to their non-contact nature. They are less prone to mechanical failures but may require magnetic field adjustments.
• Environmental Considerations:
  • Hydraulic Couplings: Hydraulic couplings may require hydraulic fluid, which must be properly managed and maintained. They can be susceptible to fluid leakage if not adequately sealed.
  • Mechanical Couplings: Mechanical couplings can generate friction and heat during operation, which may require cooling measures in high-speed applications.
  • Magnetic Couplings: Magnetic couplings are hermetically sealed, preventing fluid leakage and offering environmental advantages in applications where containment is critical.

The selection of the most appropriate coupling type depends on the specific requirements of the application, including torque, speed, environmental factors, maintenance considerations, and cost. Each coupling type offers unique features that cater to diverse industrial needs, making them valuable components in numerous mechanical systems.

Can you explain the working principle of a hydraulic coupling and its advantages over other coupling types?

A hydraulic coupling operates based on the principle of hydraulic fluid transmission to transfer power from one shaft to another. It consists of two main parts: the input (driving) element and the output (driven) element, both of which have specially designed vanes or blades submerged in hydraulic fluid.

When the input element rotates, it creates a flow of hydraulic fluid around the vanes. The fluid flow generates pressure on the output element, causing it to start rotating. This pressure difference between the input and output elements facilitates the transfer of torque and power from the driving shaft to the driven shaft.

The working principle of a hydraulic coupling allows it to accommodate misalignments and torsional vibrations. It effectively isolates shock loads, provides overload protection, and dampens vibrations, making it ideal for various industrial applications.

Advantages of hydraulic couplings over other coupling types include:

1. Misalignment Tolerance: Hydraulic couplings can handle significant shaft misalignments, reducing wear and tear on the system and prolonging the life of the components. Other coupling types may have limitations in this regard.
2. Vibration Damping: Hydraulic couplings can effectively dampen vibrations, preventing damage to connected equipment and promoting smoother operation. This advantage is especially critical in precision machinery and applications where vibrations can affect accuracy and performance.
3. Overload Protection: Hydraulic couplings offer built-in overload protection. When the torque exceeds a certain threshold, the fluid coupling slips or disengages, preventing damage to the system and its components. Other coupling types may not have this automatic overload protection.
4. Smooth Start-up: Hydraulic couplings provide gradual power transmission during start-up, which helps minimize shock and stress on the system. This feature is beneficial for systems with heavy loads or delicate components.
5. Quiet Operation: Due to their vibration-damping properties, hydraulic couplings contribute to quieter operation, reducing noise levels in the machinery compared to some other coupling types.
6. Wide Range of Applications: Hydraulic couplings are suitable for a wide range of industrial applications, including heavy machinery, mining equipment, conveyors, pumps, and more. Their adaptability and robust performance make them a popular choice in various industries.

While hydraulic couplings offer many advantages, the selection of the appropriate coupling type ultimately depends on the specific requirements of the application, such as torque, speed, misalignment, and environmental conditions. Properly choosing and maintaining the coupling can significantly improve the efficiency, reliability, and overall performance of fluid power transmission systems in industrial settings.

editor by CX 2023-11-21