Product Description

SongQiao LSQ-FF Series couplings are widely used in the public utility market where hydraulic oil spillage can constitute a serious safety hazard, particularly in overhead bucket hoists that are used for maintenance of high-voltage power transmission lines.These couplings are also used for quick change of hydraulic Tools in construction, railway maintenance and mining industries. The ease of cleaning makes them ideal for use in these types of hostile environments.
New valve design. it can resistance damage from high flow and the pressure of impulse that providing advanced performance.
Sleeve locking mechanism is engaged by rotating sleeve after connection. It prevents accidental disconnection when, The coupling is dragged along the ground.
Sleeve mechanism is designed to prevent dirt from entering the internal the internal mechanism and thus causing faulty operation when connecting or disconnecting. The sleeve covers the retaining ring and also incorporates a dust seal in the spring area.
Steel construction, zinc plated with yellow chromate finish.  hardened nipples and sleeves and CHINAMFG barstock construction for maximum resistance to damage from hydraulic and mechanical shock.
This Anti Blowout Nitrile/PTFE bonded seal is designed to prevent blow-out or damage during severe service conditions.
Durable ball-locking mechanism assures reliable connections ,every time. A large number of locking balls distributes the work load evenly while providing alignment and swiveling action to reduce hose torque and prolong hose life. CAUTION: These products are not not to be used as swivels. Rotation under pressure will result in excessive and premature wear.
LSQ-FF Series couplings employ flush valving when connecting or disconnecting. This means that the valves are mated together so that only small amounts of fluid can be lost during disconnection or air inclusion during reconnection.
New chrome plating treatment provides advanced anti-rust performance.
LSQ-FF series conforms to standard of ISO16571.
Compatible with CHINAMFG FE Series,FFSeries,STUCCHIA8008 Series, AEROQUIP FD89 Series and HANSENQA2900 Series.

ISO	PART NO	LS	D	HEX1	A	T
6.3	LSQ-FF-02SF	58.2	28	20	14	G1/4 NPT1/4
10	LSQ-FF-03SF	68.2	32	24	14	G3/8 NPT3/8
10	LSQ-FF-03SF	72.2	32	27	18	G1/2 NPT1/2
12.5	LSQ-FF-04SF	75	38	32	18	G1/2 NPT1/2
12.5	LSQ-FF-04SF	79	38	36	22	G3/4 NPT3/4
16	LSQ-FF-06SF	80	42	36	22	G3/4 NPT3/4
19	LSQ-FF-08SF	99.8	48	41	22	G3/4 NPT3/4
19	LSQ-FF-08SF	99.8	48	41	23.5	G1    NPT1
25	LSQ-FF-10SF	111.5	56	55	24	G1-1/4 NPT1-1/4
–	LSQ-FF-12SF	150	79.5	65	30	G1-1/2 NPT1-1/2
–	LSQ-FF-16SF	167	98.5	85	31	G2    NPT2

ISO	PART NO	LP	d	C	HEX2	A	T
6.3	LSQ-FF-02PF	49.2	16.1	15.2	20	14	G1/4 NPT1/4
10	LSQ-FF-03PF	55.8	19.7	19.5	24	14	G3/8 NPT3/8
10	LSQ-FF-03PF	59.8	19.7	19.5	27	18	G1/2 NPT1/2
12.5	LSQ-FF-04PF	72	24.5	21.6	32	18	G1/2 NPT1/2
12.5	LSQ-FF-04PF	76	24.5	21.6	36	22	G3/4 NPT3/4
16	LSQ-FF-06PF	75.5	27	21.6	36	22	G3/4 NPT3/4
19	LSQ-FF-08PF	93.8	30	29	41	22	G3/4 NPT3/4
19	LSQ-FF-08PF	93.8	30	29	41	23.5	G1    NPT1
25	LSQ-FF-10PF	90	36	34	55	24	G1-1/4 NPT1-1/4
–	LSQ-FF-12PF	112	57	38	65	30	G1-1/2 NPT1-1/2
–	LSQ-FF-16PF	123.9	73	40.5	75	31	G2    NPT2

ISO	PART NO	L	D	HEX1	HEX2	T
6.3	LSQ-FF-02	96.2	28	20	20	G1/4 NPT1/4
10	LSQ-FF-03	108.4	32	24	24	G3/8 NPT3/8
10	LSQ-FF-03	116.4	32	27	27	G1/2 NPT1/2
12.5	LSQ-FF-04	129.3	38	32	32	G1/2 NPT1/2
12.5	LSQ-FF-04	137.3	38	36	36	G3/4 NPT3/4
16	LSQ-FF-06	138	42	36	36	G3/4 NPT3/4
19	LSQ-FF-08	172.1	48	41	41	G3/4 NPT3/4
19	LSQ-FF-08	172.1	48	41	41	G1    NPT1
25	LSQ-FF-10	178	56	55	55	G1-1/4 NPT1-1/4
–	LSQ-FF-12	233.4	79.5	65	65	G1-1/2 NPT1-1/2
–	LSQ-FF-16	251.7	98.5	85	75	G2    NPT2

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How do hydraulic couplings contribute to reducing vibrations and noise in hydraulic systems?

Hydraulic couplings play a crucial role in reducing vibrations and noise in hydraulic systems, providing several mechanisms that help dampen and absorb these unwanted effects. Here’s how hydraulic couplings contribute to vibration and noise reduction:

• Torsional Flexibility: Hydraulic couplings are designed with torsional flexibility, allowing them to twist and absorb torsional vibrations that may occur during operation. As the fluid flows through the coupling, it acts as a damping medium, attenuating vibrations and minimizing their transmission to the rest of the system.
• Vibration Isolation: The inherent flexibility of hydraulic couplings helps isolate vibrations between the driving and driven components of the hydraulic system. This isolation prevents vibrations from propagating through the system, reducing the overall vibration levels and promoting smoother operation.
• Shock Absorption: In systems subject to sudden changes in load or pressure, hydraulic couplings can act as shock absorbers. They cushion the impact of these shock loads, preventing them from reverberating through the system and causing noise or damage to sensitive components.
• Damping Characteristics: Hydraulic couplings, especially those utilizing a hydraulic fluid medium, exhibit excellent damping characteristics. The fluid dissipates energy by converting kinetic energy into heat energy, effectively reducing the system’s resonant vibrations and noise.
• Smooth Power Transmission: Hydraulic couplings provide smooth power transmission between the driving and driven elements. The absence of jerks or sudden changes in torque helps in minimizing vibrations and noise generation, leading to quieter operation.
• Compensation for Misalignments: Hydraulic couplings can compensate for certain misalignments between the shafts they connect. By accommodating misalignments, the couplings reduce the stress on the system components, mitigating vibrations that might arise from misalignment-induced forces.
• Elimination of Metal-to-Metal Contact: In certain couplings, the use of elastomeric or flexible elements eliminates direct metal-to-metal contact between the driving and driven shafts. This reduces transmission of vibrations and noise, resulting in a quieter system.

By incorporating these vibration and noise-reducing features, hydraulic couplings enhance the overall performance and longevity of hydraulic systems. They contribute to a more pleasant working environment by minimizing noise levels and reducing the risk of fatigue failure caused by excessive vibrations. Additionally, reduced vibrations help prevent premature wear and extend the lifespan of system components, ultimately leading to cost savings and improved efficiency in industrial applications.

What are the standard sizes and thread types available for hydraulic couplings?

Hydraulic couplings come in a variety of sizes and thread types to accommodate different hydraulic system requirements. The standard sizes and thread types are specified based on industry standards and regional norms. Here are some common standard sizes and thread types for hydraulic couplings:

• Thread Types:
  • NPT (National Pipe Thread): NPT is a widely used thread type in North America. It has a tapered thread design and requires thread sealants like Teflon tape to ensure a leak-free connection.
  • BSP (British Standard Pipe): BSP is commonly used in Europe and many other parts of the world. It can have parallel (BSPP) or tapered (BSPT) threads and often requires thread sealants for a secure connection.
  • JIC (Joint Industry Council): JIC threads have a 37-degree flare angle and are prevalent in hydraulic systems. They provide a reliable metal-to-metal seal without the need for thread sealants.
  • SAE (Society of Automotive Engineers): SAE threads are commonly used in mobile hydraulic applications. They have a 45-degree flare angle and offer excellent sealing capabilities.
  • ORFS (O-Ring Face Seal): ORFS fittings feature a flat face with an O-ring seal. They are suitable for high-pressure applications and provide a reliable leak-free connection.
• Standard Sizes:
  • Hydraulic couplings are available in various standard sizes, typically measured in inches or millimeters. Common sizes for hydraulic couplings include 1/4″, 3/8″, 1/2″, 3/4″, 1″, and 1 1/4″ for smaller couplings and up to larger sizes like 2″, 2 1/2″, and 3″ for heavy-duty industrial applications.
  • Metric sizes, such as 6 mm, 10 mm, 12 mm, 16 mm, and 20 mm, are also commonly used in hydraulic systems, especially in countries that follow the metric system.
  • Some specialized hydraulic systems may require custom sizes to meet specific application needs.

It’s important to note that while these thread types and sizes are commonly used, there may be other proprietary or industry-specific thread types and sizes depending on the manufacturer or application requirements. When selecting hydraulic couplings, it’s essential to ensure that the chosen couplings match the thread type and size of the corresponding components in the hydraulic system to ensure a proper and secure connection.

Hydraulic coupling manufacturers often provide detailed specifications and technical information about their products, including the available thread types and sizes, to help users select the right couplings for their specific hydraulic system needs.

What are the key design considerations when using hydraulic couplings in hydraulic systems?

Designing hydraulic systems with hydraulic couplings requires careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are the key design considerations:

1. Fluid Compatibility: Select hydraulic couplings made from materials compatible with the hydraulic fluid used in the system. Incompatible materials may lead to chemical reactions, corrosion, or degradation of the coupling, affecting its performance and service life.
2. Pressure Rating: Ensure that the hydraulic coupling has an adequate pressure rating to handle the maximum operating pressure of the hydraulic system. Using a coupling with a lower pressure rating may lead to failure and system leaks.
3. Temperature Range: Consider the temperature range in which the hydraulic system will operate. Choose a hydraulic coupling that can withstand the minimum and maximum temperatures without deformation or loss of performance.
4. Torsional Stiffness: Evaluate the required torsional stiffness of the coupling based on the system’s torque demands. A coupling with insufficient torsional stiffness may lead to excessive vibrations and decreased system accuracy.
5. Misalignment Compensation: Hydraulic couplings should be able to accommodate misalignments between the driving and driven shafts. Consider the angular, radial, and axial misalignment capacity of the coupling to prevent excessive stress on the system components.
6. Speed and Torque Requirements: Determine the speed and torque demands of the hydraulic system. Choose a coupling that can handle the required torque and rotational speed to ensure efficient power transmission.
7. Environmental Conditions: Factor in the environmental conditions the hydraulic system will be exposed to, such as moisture, dust, chemicals, or extreme temperatures. Select a coupling with appropriate coatings or materials to withstand these conditions.
8. Overload Protection: Consider whether overload protection is necessary for the hydraulic system. Some hydraulic couplings offer built-in overload protection features, which can be beneficial in preventing damage during unexpected load spikes.
9. Installation and Maintenance: Choose a hydraulic coupling that is easy to install and maintain. Accessible coupling designs simplify inspection and servicing, reducing downtime and maintenance costs.
10. Size and Weight: Consider the available space and weight constraints in the system. Opt for a hydraulic coupling that fits within the available space and meets the weight limitations without compromising performance.

By carefully considering these design considerations and selecting the appropriate hydraulic coupling, designers can ensure a reliable and efficient hydraulic system that meets the specific requirements of the application. Regular maintenance and proper coupling installation also play a crucial role in prolonging the life and performance of the hydraulic system.

editor by CX 2024-03-03