Product Description

SongQiao LSQ-FF Series couplings are widely used in the public utility market where hydraulic oil spillage can constitute a serious safety hazard, particularly in overhead bucket hoists that are used for maintenance of high-voltage power transmission lines.These couplings are also used for quick change of hydraulic Tools in construction, railway maintenance and mining industries. The ease of cleaning makes them ideal for use in these types of hostile environments.
New valve design. it can resistance damage from high flow and the pressure of impulse that providing advanced performance.
Sleeve locking mechanism is engaged by rotating sleeve after connection. It prevents accidental disconnection when, The coupling is dragged along the ground.
Sleeve mechanism is designed to prevent dirt from entering the internal the internal mechanism and thus causing faulty operation when connecting or disconnecting. The sleeve covers the retaining ring and also incorporates a dust seal in the spring area.
Steel construction, zinc plated with yellow chromate finish.  hardened nipples and sleeves and CHINAMFG barstock construction for maximum resistance to damage from hydraulic and mechanical shock.
This Anti Blowout Nitrile/PTFE bonded seal is designed to prevent blow-out or damage during severe service conditions.
Durable ball-locking mechanism assures reliable connections ,every time. A large number of locking balls distributes the work load evenly while providing alignment and swiveling action to reduce hose torque and prolong hose life. CAUTION: These products are not not to be used as swivels. Rotation under pressure will result in excessive and premature wear.
LSQ-FF Series couplings employ flush valving when connecting or disconnecting. This means that the valves are mated together so that only small amounts of fluid can be lost during disconnection or air inclusion during reconnection.
New chrome plating treatment provides advanced anti-rust performance.
LSQ-FF series conforms to standard of ISO16571.
Compatible with CHINAMFG FE Series,FFSeries,STUCCHIA8008 Series, AEROQUIP FD89 Series and HANSENQA2900 Series.

ISO	PART NO	LS	D	HEX1	A	T
6.3	LSQ-FF-02SF	58.2	28	20	14	G1/4 NPT1/4
10	LSQ-FF-03SF	68.2	32	24	14	G3/8 NPT3/8
10	LSQ-FF-03SF	72.2	32	27	18	G1/2 NPT1/2
12.5	LSQ-FF-04SF	75	38	32	18	G1/2 NPT1/2
12.5	LSQ-FF-04SF	79	38	36	22	G3/4 NPT3/4
16	LSQ-FF-06SF	80	42	36	22	G3/4 NPT3/4
19	LSQ-FF-08SF	99.8	48	41	22	G3/4 NPT3/4
19	LSQ-FF-08SF	99.8	48	41	23.5	G1    NPT1
25	LSQ-FF-10SF	111.5	56	55	24	G1-1/4 NPT1-1/4
–	LSQ-FF-12SF	150	79.5	65	30	G1-1/2 NPT1-1/2
–	LSQ-FF-16SF	167	98.5	85	31	G2    NPT2

ISO	PART NO	LP	d	C	HEX2	A	T
6.3	LSQ-FF-02PF	49.2	16.1	15.2	20	14	G1/4 NPT1/4
10	LSQ-FF-03PF	55.8	19.7	19.5	24	14	G3/8 NPT3/8
10	LSQ-FF-03PF	59.8	19.7	19.5	27	18	G1/2 NPT1/2
12.5	LSQ-FF-04PF	72	24.5	21.6	32	18	G1/2 NPT1/2
12.5	LSQ-FF-04PF	76	24.5	21.6	36	22	G3/4 NPT3/4
16	LSQ-FF-06PF	75.5	27	21.6	36	22	G3/4 NPT3/4
19	LSQ-FF-08PF	93.8	30	29	41	22	G3/4 NPT3/4
19	LSQ-FF-08PF	93.8	30	29	41	23.5	G1    NPT1
25	LSQ-FF-10PF	90	36	34	55	24	G1-1/4 NPT1-1/4
–	LSQ-FF-12PF	112	57	38	65	30	G1-1/2 NPT1-1/2
–	LSQ-FF-16PF	123.9	73	40.5	75	31	G2    NPT2

ISO	PART NO	L	D	HEX1	HEX2	T
6.3	LSQ-FF-02	96.2	28	20	20	G1/4 NPT1/4
10	LSQ-FF-03	108.4	32	24	24	G3/8 NPT3/8
10	LSQ-FF-03	116.4	32	27	27	G1/2 NPT1/2
12.5	LSQ-FF-04	129.3	38	32	32	G1/2 NPT1/2
12.5	LSQ-FF-04	137.3	38	36	36	G3/4 NPT3/4
16	LSQ-FF-06	138	42	36	36	G3/4 NPT3/4
19	LSQ-FF-08	172.1	48	41	41	G3/4 NPT3/4
19	LSQ-FF-08	172.1	48	41	41	G1    NPT1
25	LSQ-FF-10	178	56	55	55	G1-1/4 NPT1-1/4
–	LSQ-FF-12	233.4	79.5	65	65	G1-1/2 NPT1-1/2
–	LSQ-FF-16	251.7	98.5	85	75	G2    NPT2

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What are the maintenance requirements for hydraulic couplings to ensure optimal performance?

Maintaining hydraulic couplings is crucial to ensure their optimal performance and extend their service life. Regular maintenance helps identify potential issues early on and prevents costly breakdowns. Here are the essential maintenance requirements for hydraulic couplings:

• Inspection: Regularly inspect the hydraulic coupling for signs of wear, damage, or leaks. Check for any unusual noises, vibrations, or changes in performance during operation.
• Lubrication: Ensure proper lubrication of the coupling’s moving parts. Use the manufacturer-recommended lubricants and follow the specified intervals for re-lubrication.
• Coupling Alignment: Check and correct the alignment of the driving and driven shafts connected by the coupling. Misalignment can lead to premature wear and reduce coupling efficiency.
• Bolt Tightening: Regularly check and tighten the bolts and fasteners securing the coupling. Loose bolts can lead to coupling slippage and compromised power transmission.
• Cleanliness: Keep the hydraulic coupling and its surrounding area clean from dirt, debris, and contaminants. Clean the coupling during scheduled maintenance to prevent contamination-related issues.
• Temperature and Pressure Checks: Monitor the operating temperature and pressure to ensure they remain within the specified limits for the coupling. Operating beyond the recommended ranges can cause damage and reduce coupling performance.
• Overload Prevention: Avoid exceeding the rated torque capacity of the coupling to prevent overload and potential damage to the coupling or connected equipment.
• Replacement of Worn Parts: Replace any worn or damaged components of the hydraulic coupling promptly. Follow the manufacturer’s guidelines for part replacement and use genuine spare parts when needed.
• Periodic Maintenance: Establish a regular maintenance schedule for the hydraulic coupling based on the operating conditions and manufacturer recommendations. Adhering to this schedule helps identify and address issues before they become severe.
• Expert Inspection: If you encounter any unusual performance issues or suspect coupling problems, consult a hydraulic system expert for a detailed inspection and analysis. They can provide valuable insights and recommendations for maintenance and repairs.

Proper and consistent maintenance of hydraulic couplings is essential to ensure their reliability, efficiency, and safe operation. By following the recommended maintenance practices, you can prolong the life of the hydraulic coupling and optimize the performance of your hydraulic system.

What are some real-world examples of successful hydraulic coupling installations and their benefits?

Hydraulic couplings have been successfully implemented in various real-world applications, offering significant benefits in terms of performance, efficiency, and reliability. Here are some examples of successful hydraulic coupling installations and the advantages they provided:

• Construction Equipment: In the construction industry, hydraulic couplings are extensively used in excavators, loaders, bulldozers, and cranes. The flexibility and high torque transmission capability of hydraulic couplings ensure smooth and precise movements of heavy machinery, improving productivity and reducing wear on mechanical components. Additionally, the leak-free connections in hydraulic systems prevent fluid loss and environmental contamination.
• Industrial Manufacturing: In manufacturing plants, hydraulic couplings are commonly found in various equipment like hydraulic presses, injection molding machines, and metal forming machinery. The instant response and controllability of hydraulic systems, enabled by high-quality couplings, allow precise positioning and repeatable operations, ensuring consistent product quality and reducing material waste.
• Agricultural Machinery: Hydraulic couplings play a vital role in agricultural machinery, such as tractors, harvesters, and irrigation systems. The ability to handle varying loads and pressures in hydraulic couplings ensures efficient operation in different farming tasks. Moreover, the robustness and resistance to environmental factors contribute to the longevity and reliability of the agricultural equipment.
• Mobile Equipment: Mobile hydraulic applications, including waste collection trucks, fire trucks, and utility service vehicles, benefit from hydraulic couplings’ compact design and versatility. Hydraulic systems with the right couplings offer precise control, even in confined spaces, making them suitable for diverse mobile operations.
• Material Handling: Hydraulic couplings are integral to material handling equipment like forklifts, conveyor systems, and pallet stackers. The smooth acceleration and deceleration provided by hydraulic couplings improve safety and handling efficiency, allowing operators to maneuver heavy loads with ease.
• Offshore and Marine: In offshore and marine applications, hydraulic couplings are used in cranes, winches, and other systems. The hermetically sealed magnetic couplings, for instance, prevent fluid leakage in critical marine environments, reducing maintenance costs and minimizing the risk of contamination in sensitive marine ecosystems.

The benefits of these successful hydraulic coupling installations include:

• Improved Performance: Hydraulic couplings enable precise control and efficient power transmission, resulting in improved equipment performance and productivity.
• Energy Efficiency: Hydraulic couplings with reduced pressure losses and optimized fluid flow contribute to energy savings, making hydraulic systems more environmentally friendly and cost-effective.
• Enhanced Safety: The reliability and leak-free operation of hydraulic couplings increase operational safety, reducing the risk of accidents and equipment failures.
• Extended Equipment Lifespan: Properly selected and maintained hydraulic couplings contribute to the longevity of hydraulic systems, reducing downtime and maintenance costs.
• Environmental Protection: Hydraulic couplings, especially those with non-leak designs, help prevent fluid spills and reduce the impact of hydraulic systems on the environment.

These real-world examples illustrate the versatility and advantages of hydraulic couplings across different industries. The proper selection and installation of hydraulic couplings can significantly enhance the performance, efficiency, and reliability of various hydraulic systems, delivering long-term benefits for businesses and end-users alike.

What is a hydraulic coupling, and how does it function in fluid power transmission?

A hydraulic coupling is a mechanical device used in fluid power systems to transmit power from one shaft to another, often at different angles or distances. It facilitates the transfer of hydraulic energy from a prime mover, such as an electric motor or an internal combustion engine, to various hydraulic components, such as pumps, actuators, and cylinders.

The main function of a hydraulic coupling is to transmit rotational motion and power while accommodating misalignments and torsional vibrations. It acts as a link between the driving and driven shafts, ensuring that the hydraulic system operates smoothly and efficiently.

Hydraulic couplings operate based on the principle of hydraulic fluid transmission. The coupling consists of two main parts, the input (driving) and output (driven) elements, both of which have specially designed vanes or blades. These vanes are submerged in hydraulic fluid.

When the input element rotates, it creates a flow of hydraulic fluid around the vanes, which in turn generates pressure on the output element. The pressure difference between the two elements causes the output element to start rotating, effectively transmitting power from the input shaft to the output shaft.

Hydraulic couplings are advantageous in various applications due to their ability to:

1. Isolate Shock Loads: They can isolate and dampen shock loads and torsional vibrations, protecting sensitive components from sudden jolts and improving overall system performance.
2. Accommodate Misalignment: Hydraulic couplings can accommodate misalignment between the input and output shafts, reducing wear and tear on the system and extending the lifespan of the components.
3. Provide Overload Protection: They offer overload protection by slipping or disengaging when the torque exceeds a certain threshold, preventing damage to the system and its components.
4. Start-Up Assistance: Hydraulic couplings can provide smooth start-up assistance, gradually transmitting power as the fluid builds up pressure, minimizing shock and stress during system startup.
5. Reduce Noise and Vibration: By dampening vibrations and shock loads, hydraulic couplings contribute to quieter and smoother operation of fluid power systems.

Overall, hydraulic couplings play a critical role in fluid power transmission, ensuring efficient power transfer, protecting components from shocks and vibrations, and enhancing the overall performance and reliability of hydraulic systems in various industrial and mobile applications.

editor by CX 2024-04-29