Product Description
Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
Product Description
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
| Rigid coupling | Flange coupling | Oldham coupling |
| Sleeve or muff coupling | Gear coupling | Bellow coupling |
| Split muff coupling | Flexible coupling | Fluid coupling |
| Clamp or split-muff or compression coupling | Universal coupling | Variable speed coupling |
| Bushed pin-type coupling | Diaphragm coupling | Constant speed coupling |
Company Profile
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
Certifications
Packaging & Shipping
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What materials, such as steel or brass, are commonly used in manufacturing hydraulic couplings?
Hydraulic couplings are manufactured using a variety of materials, and the choice of material depends on the specific application requirements and the operating conditions of the hydraulic system. Some common materials used in manufacturing hydraulic couplings include:
- Steel: Steel is one of the most widely used materials for hydraulic couplings due to its excellent strength, durability, and resistance to wear and corrosion. Carbon steel, stainless steel, and alloy steel are commonly used to manufacture hydraulic couplings for a wide range of applications.
- Brass: Brass is another popular material for hydraulic couplings, especially in low-pressure and non-corrosive environments. Brass couplings offer good conductivity and are commonly used in fluid systems that require electrical grounding.
- Aluminum: Aluminum couplings are lightweight and have good corrosion resistance. They are often used in applications where weight reduction is critical, such as aerospace and marine industries.
- Cast Iron: Cast iron couplings provide high strength and durability, making them suitable for heavy-duty industrial applications with higher pressures and temperatures.
- Stainless Steel: Stainless steel couplings are preferred for applications where resistance to corrosion and chemical exposure is essential. They are commonly used in the food and pharmaceutical industries.
- Plastics: Some hydraulic couplings are made from various plastics, such as polypropylene or nylon. Plastic couplings are lightweight, corrosion-resistant, and suitable for low-pressure applications.
- Bronze: Bronze couplings offer good corrosion resistance and are commonly used in marine and offshore applications.
- Titanium: Titanium couplings are used in specialized applications where high strength and corrosion resistance are required, such as in the chemical and petrochemical industries.
Each material has its advantages and limitations, and the selection of the appropriate material depends on factors such as the operating pressure, temperature, chemical compatibility, weight requirements, and cost considerations of the specific hydraulic system.
Manufacturers of hydraulic couplings provide detailed specifications and material options for their products, enabling users to choose the most suitable coupling material for their application needs.
Where can I find reputable suppliers or manufacturers of hydraulic couplings for my specific hydraulic system requirements?
Finding reputable suppliers or manufacturers of hydraulic couplings is essential to ensure the quality, performance, and compatibility of the couplings with your specific hydraulic system requirements. Here are some methods and sources to help you locate reliable hydraulic coupling suppliers:
- Online Directories and Marketplaces: Utilize online industrial directories and marketplaces that list hydraulic coupling manufacturers and suppliers. Websites like ThomasNet, Alibaba, and IndustryNet can provide comprehensive listings with company profiles and product offerings.
- Trade Shows and Exhibitions: Attend trade shows and exhibitions focused on fluid power and hydraulic components. These events offer an opportunity to meet suppliers in person, see product demonstrations, and discuss your specific requirements directly with the manufacturers.
- Industry Associations: Many industry associations, such as the International Fluid Power Society (IFPS) or the National Fluid Power Association (NFPA), maintain directories of member companies that offer hydraulic couplings and related products. These associations often have strict membership criteria, which can serve as a marker of reputable companies.
- Online Search Engines: Conduct a targeted search using online search engines. Use specific keywords related to your hydraulic system requirements, such as “high-pressure hydraulic couplings” or “quick-connect hydraulic couplings,” along with your location to find local suppliers.
- Manufacturer Websites: Visit the websites of well-known hydraulic coupling manufacturers. Reputable manufacturers often provide detailed product information, specifications, and contact details, making it easier to assess their suitability for your requirements.
- Customer Reviews and Testimonials: Look for customer reviews and testimonials to gauge the reputation and customer satisfaction of potential hydraulic coupling suppliers. Positive feedback from other customers can be an indicator of reliable and reputable manufacturers.
When evaluating hydraulic coupling suppliers, consider the following factors to ensure they meet your specific requirements:
- Product Range: Check if the supplier offers a diverse range of hydraulic couplings, including the types, sizes, and configurations that match your needs.
- Quality Assurance: Inquire about the supplier’s quality control processes and certifications to ensure their hydraulic couplings meet industry standards and regulatory requirements.
- Customization Options: If your hydraulic system requires specialized couplings, confirm if the supplier can provide customization options to meet your unique specifications.
- Technical Support: Assess the supplier’s technical expertise and support capabilities to assist with product selection, installation, and troubleshooting.
- Pricing and Delivery: Obtain competitive pricing and inquire about delivery lead times to ensure the supplier can meet your budget and project timelines.
- After-Sales Service: Inquire about the supplier’s after-sales service, warranty policies, and availability of spare parts to ensure long-term support for your hydraulic couplings.
By conducting thorough research and due diligence, you can find reputable suppliers or manufacturers of hydraulic couplings that align with your specific hydraulic system requirements. Working with reliable suppliers will help you obtain high-quality couplings that contribute to the efficient and reliable operation of your hydraulic system.
What are the key design considerations when using hydraulic couplings in hydraulic systems?
Designing hydraulic systems with hydraulic couplings requires careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are the key design considerations:
- Fluid Compatibility: Select hydraulic couplings made from materials compatible with the hydraulic fluid used in the system. Incompatible materials may lead to chemical reactions, corrosion, or degradation of the coupling, affecting its performance and service life.
- Pressure Rating: Ensure that the hydraulic coupling has an adequate pressure rating to handle the maximum operating pressure of the hydraulic system. Using a coupling with a lower pressure rating may lead to failure and system leaks.
- Temperature Range: Consider the temperature range in which the hydraulic system will operate. Choose a hydraulic coupling that can withstand the minimum and maximum temperatures without deformation or loss of performance.
- Torsional Stiffness: Evaluate the required torsional stiffness of the coupling based on the system’s torque demands. A coupling with insufficient torsional stiffness may lead to excessive vibrations and decreased system accuracy.
- Misalignment Compensation: Hydraulic couplings should be able to accommodate misalignments between the driving and driven shafts. Consider the angular, radial, and axial misalignment capacity of the coupling to prevent excessive stress on the system components.
- Speed and Torque Requirements: Determine the speed and torque demands of the hydraulic system. Choose a coupling that can handle the required torque and rotational speed to ensure efficient power transmission.
- Environmental Conditions: Factor in the environmental conditions the hydraulic system will be exposed to, such as moisture, dust, chemicals, or extreme temperatures. Select a coupling with appropriate coatings or materials to withstand these conditions.
- Overload Protection: Consider whether overload protection is necessary for the hydraulic system. Some hydraulic couplings offer built-in overload protection features, which can be beneficial in preventing damage during unexpected load spikes.
- Installation and Maintenance: Choose a hydraulic coupling that is easy to install and maintain. Accessible coupling designs simplify inspection and servicing, reducing downtime and maintenance costs.
- Size and Weight: Consider the available space and weight constraints in the system. Opt for a hydraulic coupling that fits within the available space and meets the weight limitations without compromising performance.
By carefully considering these design considerations and selecting the appropriate hydraulic coupling, designers can ensure a reliable and efficient hydraulic system that meets the specific requirements of the application. Regular maintenance and proper coupling installation also play a crucial role in prolonging the life and performance of the hydraulic system.
editor by CX 2024-04-30