Product Description

Industrial Pumps Rolling Bearing Variable Speed Hydraulic Coupling

Application:

Hydraulic coincidence machines which are series of products of extensively applied to steel plant, power plant, mine, etc.. After matching with belt machine, grinding machine and machineries that at odds with the community, such as air blower and water pump, hydraulic coincidence machines have the fine characteristics of flexible transmission and isolated and sprain shaking. In addition to that they can economize on electricity in a large amount and they are the energy-conserving product that the country popularized especially.

Our products range:

+YOTCGP series Variable speed fluid coupling
+YOTCG series Variable speed fluid coupling
+YOTCHP series Variable speed fluid coupling
+YOTCHZ series Variable speed fluid coupling
+YOTCQ series Variable speed fluid coupling
+YOTCHF series Variable speed fluid coupling
+Constant fluid coupling, such YOX, TVA series.

Sample Product Photos:

Feature of Technique:

1.Maximum output speed * in the type No. should be specified in order.
2.The rated slip is 1.5-3%.The maximum total mechanical efficiency>=95%.
3..For centrifugal machine-gal with load characteristics of  M a n2 .step less speed regulation over range of 1-1/5 is available.
For constant torque drives with M=C a range of 1-1/3 may be provided.
4.All of these are supported can by rolling bearing or sliding bearing.

YOTCGP TYPE Variable Speed Hydraulic Fluid Coupling Specification:
 

type	input rotational speed (r/min)	rotation power (kw)
YOTCGP500	1000	20~65
	1500	65~210
	3000	550~1600
YOTCGP560	1000	35~105
	1500	115~340
	3000	950~2740
YOTCGP580	1000	35~105
	1500	115~410
	3000	950~3250
YOTCGP600	750	20~65
	1000	50~150
	1500	170~500
YOTCGP650	750	30~95
	1000	70~220
	1500	240~700
YOTCGP700	750	45~135
	1000	110~320
	1500	350~1000
YOTCGP750	600	30~100
	750	60~190
	1000	145~460
	1500	490~1420
YOTCGP800	600	45~130
	750	80~250
	1000	200~580
	1500	610~1960
YOTCGP875	600	70~200
	750	130~410
	1000	310~910
	1500	1060~3060
YOTCGP920	600	110~330
	750	230~675
	1000	400~1170
YOTCGP1000	600	130~500
	750	250~1571
	1000	615~1770
YOTCGP1050	500	125~365
	600	220~640
	750	400~1150
	1000	780~2260
YOTCGP1150	500	180~710
	600	310~1250
	750	640~1860
	1000	1500~4400
YOTCGP1250	500	300~870
	600	530~1535
	750	790~2280
YOTCGP1320	500	395~1142
	600	695~2015
	750	1030~2990

Details Photos of YOTCGP Variable Speed hydraulic fluid coupling:

Production Equipment Photos:

Package and Delivery:

Mainly Cooperation Customer:

Power Plant, Cement Mill, Industrial Water Supplier, Raw material yard, ore beneficiation, sinter plant and pellet, coke oven plant, iron making plant, steel making plant.

Successful Projects Feedback:

Note: We also accept the repair work projects, and provide spare parts for variable speed fluid coupling. 
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Are there specialized hydraulic couplings for high-pressure or high-flow applications?

Yes, there are specialized hydraulic couplings designed to meet the demands of high-pressure and high-flow applications. These specialized couplings are engineered to handle the increased loads, pressures, and flow rates typically encountered in industrial settings where heavy-duty equipment and machinery are used. Here are some types of hydraulic couplings commonly used in such applications:

• High-Pressure Hydraulic Couplings: High-pressure hydraulic couplings are constructed with robust materials and advanced sealing technologies to withstand extreme pressure levels. They are commonly used in hydraulic systems that operate at pressures exceeding standard hydraulic system limits. These couplings ensure reliable power transmission and prevent leakage or failure under high-pressure conditions.
• Quick-Disconnect Couplings: Quick-disconnect couplings, also known as quick-release or quick-connect couplings, are designed for rapid and efficient connection and disconnection of hydraulic lines. They are prevalent in high-flow applications where frequent connections and disconnections are necessary, such as in construction equipment, agricultural machinery, and manufacturing processes.
• Multi-Couplings: Multi-couplings allow the simultaneous connection of multiple hydraulic lines with a single motion. These couplings are suitable for applications with complex hydraulic circuits, such as material handling systems and mobile hydraulics. They simplify the connection process and minimize downtime during equipment setup or maintenance.
• High-Flow Hydraulic Couplings: High-flow hydraulic couplings are designed to accommodate large volumetric flow rates in hydraulic systems. They feature larger passageways and flow channels to reduce pressure drop and ensure efficient fluid transfer in applications like heavy machinery, material handling, and large-scale industrial processes.
• Flush Face Couplings: Flush face couplings provide a leak-free connection when connected or disconnected. They are suitable for high-pressure applications where minimizing fluid loss during connection and disconnection is critical for safety and environmental reasons.
• Flat Face Couplings: Flat face couplings are ideal for high-pressure applications where cleanliness and contamination control are essential. Their flat mating surfaces prevent trapping debris during connection, making them suitable for construction equipment, mining machinery, and other rugged applications.
• High-Temperature Hydraulic Couplings: High-temperature hydraulic couplings are designed to operate in extreme temperature environments, such as those encountered in hot industrial processes or near machinery generating significant heat. They use specialized seals and materials that can withstand elevated temperatures without compromising performance.

Specialized hydraulic couplings are engineered to handle the unique challenges posed by high-pressure or high-flow applications, ensuring safe, efficient, and reliable operation in demanding industrial environments. When selecting a hydraulic coupling for such applications, it’s crucial to consider factors like the specific pressure and flow requirements, environmental conditions, compatibility with the hydraulic fluid, and the overall system design to achieve optimal performance and safety.

Are hydraulic couplings suitable for use in hydraulic cylinders or pumps?

Yes, hydraulic couplings are commonly used in hydraulic cylinders and pumps, playing a crucial role in connecting various components within hydraulic systems. Hydraulic cylinders and pumps are essential components in hydraulic systems, responsible for generating and controlling fluid power to perform mechanical work.

Hydraulic cylinders are actuators that convert fluid pressure into linear motion, producing force and movement. They are widely used in various applications, such as construction machinery, manufacturing equipment, agricultural machinery, and automotive systems.

Hydraulic pumps, on the other hand, are responsible for generating the fluid flow and pressure required to operate hydraulic systems. They provide the driving force that enables hydraulic cylinders and other actuators to perform their intended tasks.

Hydraulic couplings are used in hydraulic cylinders and pumps to connect hoses, tubes, and other hydraulic components. They ensure a secure and leak-free connection, allowing hydraulic fluid to flow between different parts of the system. Some common coupling types used in hydraulic cylinders and pumps include:

• JIC Fittings: JIC (Joint Industry Council) fittings, which have a 37-degree flare angle, are commonly used in high-pressure hydraulic systems, including hydraulic cylinders and pumps. They provide reliable metal-to-metal sealing and are easy to assemble and disassemble.
• ORFS Fittings: ORFS (O-Ring Face Seal) fittings are widely used in high-pressure hydraulic applications. They provide a robust and leak-free connection through an O-ring seal in the face of the fitting.
• NPT Fittings: NPT (National Pipe Thread) fittings, with their tapered threads, are commonly used in lower-pressure hydraulic systems, providing a reliable seal with the use of thread sealants like Teflon tape.
• BSP Fittings: BSP (British Standard Pipe) fittings, available in parallel (BSPP) and tapered (BSPT) threads, are widely used in European hydraulic systems.

Properly selected and installed hydraulic couplings ensure the integrity of the hydraulic system, allowing efficient and reliable power transmission between hydraulic cylinders, pumps, valves, and other components. When using hydraulic couplings in hydraulic cylinders and pumps, it’s essential to consider factors such as the required pressure rating, flow capacity, material compatibility, and environmental conditions to ensure optimal performance and safety.

In summary, hydraulic couplings are essential components in hydraulic systems, making them well-suited for use in hydraulic cylinders and pumps, where they facilitate fluid flow and help maintain the integrity of the overall hydraulic system.

What are the key design considerations when using hydraulic couplings in hydraulic systems?

Designing hydraulic systems with hydraulic couplings requires careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are the key design considerations:

1. Fluid Compatibility: Select hydraulic couplings made from materials compatible with the hydraulic fluid used in the system. Incompatible materials may lead to chemical reactions, corrosion, or degradation of the coupling, affecting its performance and service life.
2. Pressure Rating: Ensure that the hydraulic coupling has an adequate pressure rating to handle the maximum operating pressure of the hydraulic system. Using a coupling with a lower pressure rating may lead to failure and system leaks.
3. Temperature Range: Consider the temperature range in which the hydraulic system will operate. Choose a hydraulic coupling that can withstand the minimum and maximum temperatures without deformation or loss of performance.
4. Torsional Stiffness: Evaluate the required torsional stiffness of the coupling based on the system’s torque demands. A coupling with insufficient torsional stiffness may lead to excessive vibrations and decreased system accuracy.
5. Misalignment Compensation: Hydraulic couplings should be able to accommodate misalignments between the driving and driven shafts. Consider the angular, radial, and axial misalignment capacity of the coupling to prevent excessive stress on the system components.
6. Speed and Torque Requirements: Determine the speed and torque demands of the hydraulic system. Choose a coupling that can handle the required torque and rotational speed to ensure efficient power transmission.
7. Environmental Conditions: Factor in the environmental conditions the hydraulic system will be exposed to, such as moisture, dust, chemicals, or extreme temperatures. Select a coupling with appropriate coatings or materials to withstand these conditions.
8. Overload Protection: Consider whether overload protection is necessary for the hydraulic system. Some hydraulic couplings offer built-in overload protection features, which can be beneficial in preventing damage during unexpected load spikes.
9. Installation and Maintenance: Choose a hydraulic coupling that is easy to install and maintain. Accessible coupling designs simplify inspection and servicing, reducing downtime and maintenance costs.
10. Size and Weight: Consider the available space and weight constraints in the system. Opt for a hydraulic coupling that fits within the available space and meets the weight limitations without compromising performance.

By carefully considering these design considerations and selecting the appropriate hydraulic coupling, designers can ensure a reliable and efficient hydraulic system that meets the specific requirements of the application. Regular maintenance and proper coupling installation also play a crucial role in prolonging the life and performance of the hydraulic system.

editor by CX 2024-01-15